Progress in Thermal Barrier Coatings

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• Introduction xiApplicationsCorrosion Resistant Thermal Barrier Coating Materials for Industrial Gas Turbine Applications 3Michael D. Hill, Davin P. Phelps, and Douglas E. WolfeCESR Vol. 29, IS. 4, 123-132, 2008Industrial Sensor TBCs: Studies on Temperature Detection and Durability 13X. Chen, Z. Mutasim, and J. Price, J. P. Feist, A. L. Heyes and S. SeefeldtInt. J. of Appl. Ceram. Technol., Vol. 2, No. 5, p. 41 4-421, 2005Industrial TBCs 21A. Kulkarni and H. HermanAm. Ceram. SOC. Bull., Vol. 83, No. 6, p. 9801-9804, 2004Low Thermal Conductivity Ceramics for Turbine Blade Thermal Barrier Coating Application 25U. Schulz, B. Saint-Ramond, 0. Lavigne, P. Moretto, A. vanlieshout, and A. BorgerCESe VOI. 25, NO. 4, p. 375-380, 2004Thermal and Environmental Barrier Coatings for SiC/SiC CMCs in Aircraft Engine Applications 31I. Spitsberg and J. SteivelInt. J. Appl. Ceram. Technol., Vol. 1, No. 4, P. 291-301, 2004Review on Advanced EB-PVD Ceramic Topcoats for TBC Applications 43U. Schulz, B. Saruhan, K. Fritscher, and C. LeyensInt. J. Appl. Ceram. Techno/., Vol. 1, N0.4, p. 302-314, 2004Material Improvements and Novel CompositionsCorrosion Behavior of New Thermal Barrier Coatings 59R. Vaßen, D. Sebold, and D. StöverCESF: Vol. 28, NO. 3, p. 27-38, 2007Thermal Conductivity of Plasma-Sprayed Aluminum Oxide-Multiwalled Carbon Nanotube Composites 71Srinivas R. Bakshi, Kantesh Balani, Arvind AgarwalJ. Am. Ceram. SOC. Vol. 91, No. 3, 942-947, 2008Infiltration-Inhibiting Reaction of Gadolinium Zirconate Thermal Barrier Coatings with CMAS Melts 77S. Krämer, J. Yang, and C. LeviJ. Am. Ceram. SOC., Vol. 91, No. 2, p. 576-583, 2008Segmentation Cracks in Plasma Sprayed Thin Thermal Barrier Coatings 85H. Guo, H. Murakami, and S. KurodaCESF: Vol. 27, NO. 3, p. 17-27, 2007Design of Alternative Multilayer Thick Thermal Barrier Coatings 97H. Samadi and T. CoylCESP, VOl. 27, No. 3, p. 29-35, 2007Lanthanum-Lithium Hexaaluminate-A New Material for Thermal Barrier Coatings in Magnetoplumbite Structure-Material and Process Development 105G. Pracht, R. Vaßen and D. StöverCESR VOl. 27, NO. 3, p. 87-99, 2007Thermal Barrier Coatings Design with Increased Reflectivity and Lower Thermal Conductivity for High-Temperature Turbine Applications 119M. Kelly, D. Wolfe, J. Singh, J. Eldridge, D-M Zhu, and R. MillerInt. J. Appl. Ceram. Technol., Vol. 3, No. 2, p. 81-93, 2006Delamination-Indicating Thermal Barrier Coatings Using YSZ:Eu Sublayers 133J. Eldridge, T. Bencic, C. Spuckler, J. Singh, and D. WolfeJ. Am. Ceram. SOC., Vol. 89, No. 10, p. 3246-3251, 2006Erosion-Indicating Thermal Barrier Coatings Using Luminescent Sublayers 139J. Eldridge, J. Singh, and D. WolfeJ. Am. Ceram. SOC., Vol. 89, No. 10, p. 3252-3254, 2006Rare-Earth Zirconate Ceramics with Fluorite Structure for Thermal Barrier Coatings 143Q. Xu, W. Pan, J. Wang, C. Wan, L. Qi, H. Miao, K. Mori, and T. TorigoeJ. Am. Ceram. SOC., Vol. 89, No. 1, p. 340-342, 2006.Co-Doping of Air Plasma-Sprayed Yttria- and Ceria-Stabilized Zirconia for Thermal Barrier Applications 147Z. Chen, R. Trice, H. Wang, W. Porter, J. Howe, M. Besser and D. SordeletJ. Am. Ceram. SOC., Vol. 88, No. 6, p. 1584-1590, 2005Ta2O5/Nb2O5 and Y2O3 Co-doped Zirconias for Thermal Barrier Coatings 155S. Raghavan, H. Wang, R. Dinwiddie, W. Porter, R. Vassen, D. Stover, and M. MayoJ. An Ceram. SOC., Vol. 87, No. 3, p. 431-37, 2004New Thermal Barrier Coatings Based on Pyrochlore/YSZ Double-Layer Systems 163R. Vaßen, F. Traeger, and D. StöverInt. J. Appl. Ceram. Techno/., Vol. 1, No. 4, p. 351-361, 2004Development of Advanced Low Conductivity Thermal Barrier Coatings 175D. Zhu and R. MillerInt. J. Appl. Ceram. Techno/., Vol. 1, No. 1, p. 86-94, 2004Developments in ProcessingProcess and Equipment for Advanced Thermal Barrier Coatings 187Albert Feuerstein, Neil Hitchman, Thomas A. Taylor, and Don LemenCESR VOl. 29, IS. 4, 107-122, 2008Influence of Porosity on Thermal Conductivity and Sintering in Suspension Plasma Sprayed Thermal Barrier Coatings 203H. Kaßner, A. Stuke, M. Rödig, R. Vaßen, and D. StöverCESP, VOl. 29, IS. 4, 147-1 58, 2008Thermal and Mechanical Properties of Zirconia/Monazite-Type LaPO4 Nanocomposites Fabricatedby PECS 215S-H Kim, T. Sekino, T. Kusunose, and A. HirvonenCESP, VOl. 28, IS. 3, p. 19-26, 2007Dense Alumina-Zirconia Coatings Using the Solution Precursor Plasma Spray Process 223D. Chen, E. Jordan, M. Gell, and X. MaJ. Am. Ceram. SOC., Vol. 91, No. 2, p. 359-365, 2008Thermal Stability of Air Plasma Spray and Solution Precursor Plasma Spray Thermal Barrier Coatings 231D. Chen, M. Gell, E. Jordan, E. Cao, and X. MaJ. Am. Ceram. SOC., Vol. 90, No. 10, p. 31 60-31 66, 2007Mechanical Design for Accommodating Thermal Expansion Mismatch in Multilayer Coatings forEnvironmental Protection at Ultrahigh Temperatures 239Jie Bai, Kurt Maute, Sandeep R. Shah and Rishi RajJ. Am. Ceram. SOC.,V ol. 90, No. 1, p. 170-17 6, 2007Grain-Boundary Grooving of Plasma-Sprayed Yttria-Stabilized Zirconia Thermal Barrier Coatings 247K. Erk, C. Deschaseaux, and R. TriceJ. Am. Ceram. SOC., Vol. 89, No. 5, p. 1673-1678, 2006Novel Deposition of Columnar Y3AI5O12 Coatings by Electrostatic Spray-Assisted Vapor Deposition 253Y. Wu, J. Du and K-L ChoyJ. Am. Ceram. SOC., Vol. 89, No. 1, p. 385-387, 2006Testing and CharacterizationMonitoring the Phase Evolution of Yttria Stabilized Zirconia in Thermal Barrier Coatings Using theRietveld Method 259G. Witz, V. Shklover, W. Steure, S. Bachegowda, and H.-P. BossmannCESe Vol. 28, No. 3, p. 41-51, 2007Thermal Imaging Characterization of Thermal Barrier Coatings 271J. SunCESR Vol. 28, NO. 3, p. 53-60, 2008Examination on Microstructural Change of a Bond Coat in a Thermal Barrier Coating for Temperature Estimation and Aluminum-Content Prediction 279M. Okada, T. Hisamatsu, and T. KitamuraCESF: VOl. 28, NO. 3, p. 61-69, 2008Quantitative Microstructural Analysis of Thermal Barrier Coatings Produced by Electron Beam Physical Vapor Deposition 289M. Kelly, J. Singh, J. Todd, S. Copley, and D. WolfeCESP, VOl. 28, NO. 3, p. 71 -80, 2008Investigation of Damage Prediction of Thermal Barrier Coating 299Y. OhtakeCESR Vol. 28, NO. 3, p. 81-84, 2008Corrosion Rig Testing of Thermal Barrier Coating Systems 303R. Vaßen, D. Sebold, G. Pracht, and D. StöverCESF: VOl. 27, NO. 3, p. 47-59, 2007Oxidation Behavior and Main Causes for Accelerated Oxidation in Plasma Sprayed Thermal BarrierCoatings 317H. Arikawa, Y. Kojima, M. Okada, T. Hoshioka, and T. HisarnatsuCESF: VOl. 27, NO. 3, p. 69-80, 2007Crack Growth and Delamination of Air Plasma-Sprayed Y2O3-ZrO2 TBC After Formation of TGO Layer 329M. Hasegawa, Y-F Liu, and Y. KagawaCESF: Vol. 27, No. 3, p. 81 -85, 2007Characterization of Cracks in Thermal Barrier Coatings Using Impedance Spectroscopy 335L. Deng, X. Zhao, and P. XiaoCESF: VOl. 27, NO. 3, p. 191-206, 2007Nondestructive Evaluation Methods for High Temperature Ceramic Coatings 351W. Ellingson, R. Lipanovich, S. Hopson, and R. VisherCESF: Vol. 27, No. 3, p. 207-214, 2007Phase Evolution in Yttria-Stabilized Zirconia Thermal Barrier Coatings Studied by Rietveld Refinement of X-Ray Powder Diffraction Patterns 359G. Witz, V. Shklover, W. Steurer, S. Bachegowda, H-P BossmannJ. Am. Ceram. SOC., Vol. 90, No. 9, p. 2935-2940, 2007Characterization of Chemical Vapor-Deposited (CVD) Mullite+CVD Alumina+Plasma-Sprayed Tantalum Oxide Coatings on Silicon Nitride Vanes After an Industrial Gas Turbine Engine Field Test 365J. A. Haynes, S. M. Zemskova, H. T. Lin, M. K. Ferber and W. WestphalJ. Am. Ceram. SOC., Vol. 89, No. 11, p. 3560-3563, 2006Monitoring Delamination Progression in Thermal Barrier Coatings by Mid-Infrared Reflectance Imaging 369J. Eldridge, C. Spuckler, and R. MartinInt. J. Appl. Ceram. Technol., Vol. 3, No. 2, p. 94-104, 2006Noncontact Methods for Measuring Thermal Barrier Coating Temperatures 381M. Gentleman, V. Lughi, J. Nychka, and D. ClarkeInt. J. of Appl. Ceram. Technol., Vol. 3, No. 2, p. 105-112, 2006Modeling the Influence of Reactive Elements on the Work of Adhesion between Oxides and Metal Alloys 389J. Bennett, J. M. Kranenburg and W. G. SloofJ. Am. Ceram. SOC., Vol. 88, No. 8, p. 2209-2216, 2005Hot Corrosion Mechanism of Composite Alumina/Yttria-Stabilized Zirconia Coating in Molten Sulfate-Vanadate Salt 397N. Wu, Z. Chen, and S. MaoJ. Am. Ceram. SOC., Vol. 88, No. 3, p. 675-682, 2005Microstructure-Property Correlations in Industrial Thermal Barrier Coatings 405A. Kulkarni, A. Goland, Herbert Herman, A. Allen, J. Ilavsky, G. Long, C. Johnson, and J. RuudJ. Am. Ceram. SOC., Vol. 87, No. 7, p. 1294-1300, 2004TBC Integrity 413J. Eldridge, C. Spuckler, J. Nesbiit, and K. StreetAm. Ceram. SOC. Bull. Online, Vol. 83, No. 6, p. 9801-9804, 2004Photoluminescence Piezospectroscopy: A Multi-Purpose Quality Control and NDI Technique for Thermal Barrier Coatings 417M. Gell, S. Sridharan, M. Wen, and E. JordanInt. J. Appl. Ceram. Technol., Vol. 1, No. 4, p. 316-319, 2004Mechanical PropertiesElastic and Inelastic Deformation Properties of Free Standing Ceramic EB-PVD Coatings 433M. Bartsch, U. Fuchs, and J. XuCESR VO. 28, NO. 3, p . 11-18, 2007Creep Behavior of Plasma Sprayed Thermal Barrier Coatings 441R. Soltani, T. Coyle, and J. MostaghimiCESe Vol. 27, No. 3, p. 37-46, 2007Simulation of Stress Development and Crack Formation in APS-TBCS for Cyclic Oxidation Loading and Comparison with Experimental Observations 451R. Herzog, P. Bednarz, E. Trunova, V. Shemet, R. Steinbrech, F. Schubert, and L. SingheiserCESP, VOl. 27, NO. 3, p.103-114, 2007Numerical Simulation of Crack Growth Mechanisms Occurring Near the Bondcoat Surface in Air Plasma Sprayed Thermal Barrier Coatings 463Casu, J.-L. Marques, R. Vassen, and D. StoverCESP, VOl. 27, NO. 3, p. 11 5-126, 2007Damage Prediction of Thermal Barrier Coating 475Y. OhtakeCESe VOl. 27, NO. 3, p. 139-146, 2007Creep Behavior of Plasma-Sprayed Zirconia Thermal Barrier Coatings 483R. Soltani, T. Coyle, and J. MostaghimiJ. Am. Ceram. SOC., Vol. 90, No. 9, p. 2873-2878, 2007Application of Hertzian Tests to Measure Stress-Strain Characteristics of Ceramics at ElevatedTemperatures 489E. Sánchez-González, J. Meléndez-Martinez, A. Pajares, P. Miranda, F. Guiberteau and B. LawnJ. Am. Ceram. SOC., Vol. 90, No. 1, p. 149-153, 2007Effect of Sintering on Mechanical Properties of Plasma-Sprayed Zirconia-Based Thermal Barrier Coatings 495S. Choi, D. Zhu and R. MillerJ. Am. Ceram. SOC., Vol. 88, No. 10, p. 2859-2867, 2005The Measurement of Residual Strains within Thermal Barrier Coatings Using High-Energy X-Ray Diffraction 505J. Thornton, S. Slater, and J. AlmerJ. Am. Ceram. Soc., Vol. 88, No. 10, p. 2817-2825, 2005Stress Relaxation of Compression Loaded Plasma-Sprayed 7 Wt% Y2O3-ZrO2 Stand-Alone Coatings 515G. Dickinson, C. Petorak, K. Bowman, and R. TriceJ. Am. Ceram. SOC., Vol. 88, No. 8, p. 2202-2208, 2005Mechanical Properties/Database of Plasma-Sprayed Zr02-8wt% Y2O3 Thermal Barrier Coatings 523S. Choi, D. Zhu, and R. MillerInt. J. Appl. Ceram. Techno/., Vol. 1, No. 4, p. 330-342, 2004Thermal PropertiesThermal and Mechanical Properties of Zirconia Coatings Produced by Electrophoretic Deposition 539Baufeld, 0. van der Beist, and H-J Ratzer-ScheibeCESR Vol. 28, No. 3, p. 3-10, 2008Effect of an Opaque Reflecting Layer on the Thermal Behavior of a Thermal Barrier Coating 547C. SpucklerCESR VOI. 28, No. 3, p. 87-98, 2008Optimizing of the Reflectivity of Air Plasma Sprayed Ceramic Thermal Barrier Coatings 559A. Stuke, R. Carius, J.-L. Marqués, G. Mauer, M. Schulte, D. Sebold, R. Vaßen, and D. StöverCESR Vol. 28, No. 3, p. 99-1 13, 2008Thermal Conductivity of Nanoporous YSZ Thermal Barrier Coatings Fabricated by EB-PVD 575B-K Jang and H. MatsubaraCESR Vol. 28, NO. 3, p. 115-123, 2008Comparison of the Radiative Two-Flux and Diffusion Approximations 585C. SpucklerCESe Vol. 27, NO. 3, p.127-137, 2007Relation of Thermal Conductivity with Process Induced Anisotropic Void Systems in EB-PVD PYSZThermal Barrier Coatings 597A. Flores Renteria, B. Saruhan, and J. llavskyCESR Vol. 27, NO. 3, p. 3-15, 2007Thermal Properties of Nanoporous YSZ Coatings Fabricated by EB-PVD 611B-K Jang, N. Yamaguchi, and H. MatsubaraCESR Vol. 27, NO. 3, p. 61-67, 2007Thermochemical Interaction of Thermal Barrier Coatings with Molten CaO-MgO-AI2O3-SiO2 (CMAS)Deposits 619S. Krämer, J. Yang, C. Levi, and C. JohnsonJ. Am. Ceram. SOC., Vol. 89, No. 10, p. 3167-3175, 2006