Implementing Lean

Charles W. Protzman, Fred Whiton, Daniel Protzman

• 1. The Lean Business Delivery System 2. Learning from Toyota: Lean Philosophy and Foundations 3. Lean Accounting and Accounting for Lean 4. Our Misguided Allegiance to the Batching Paradigm 5. Waste versus Efficiency 6. The Lean Assessment 7. Lean and Change Management 8. Transitioning to a Lean Leader 9. Getting Ready to Implement a Lean System 10. BASICS Model: Baseline Data and VSM 11. BASICS: From Assess—Product-Flow Analysis (TIPS) 12. BASICS Model Assessment: Workflow Analysis—Following the Operator (Staff) 13. BASICS Model Assessment—SMED: Single-Minute Exchange of Die (SMED) 14. The BASICS Model: Suggest Solutions 15. Creating Standard Work 16. System-Based Lean Implementation Approach Utilizing the BASICS Model—Kaikaku 17. Hoshin Kanri: Strategic Planning/Policy Deployment 18. Lean Transactional Processes 19. Lean Machine Shops and Job Shops 20. Visual Management 21. Heijunka, Planning and Scheduling, Sequencing Activities, Mixed Model 22. Lean +QDIP, and Huddles 23. Lean Materials 24. Lean and Engineering—DFM/A 25. Mistake-Proofing 26. Total Productive Maintenance 27. BASICS Model: Check and Sustain