Grinding of Single-Crystal Superalloys

Prof. Wenfeng Ding dedicated his research in the field of advanced manufacturing theory and technologies. Dr. Qing Miao dedicated his research in the field of advanced material microstructure characterization and high-quality and high-efficiency grinding technology of nickel-based superalloys. Dr. Yao Sun researches basic theory and technology of the grinding process of difficult-to-machine materials, intelligent manufacturing, and micro-scale machining. Ning Qian is an Associate Professor at Nanjing University of Aeronautics and Astronautics (NUAA). Biao Zhao is an Associate Professor of Mechanical Engineering and Master's Tutor at Nanjing University of Aeronautics and Astronautics, China. Prof. Jiuhua Xu teaches and researches the grinding of difficult-to-cut materials.

• ContentsForeword          Preface               Part I Grinding mechanism of single-crystal nickel alloy             Chapter 1 Introduction 1.1 Development and practical application of single-crystal nickel alloy            1.2 Advantages of grinding technology of single crystal nickel alloy      1.3 High-efficiency grinding technology development of single crystal nickel alloy       1.4 Micro-grinding technology development of single-crystal nickel alloy          1.5 Contents of this book            ReferencesChapter 2 Removal mechanism of single-crystal nickel alloy in high-efficiency grinding             2.1 Yield criterion and failure criterion of single-crystal nickel alloy     2.2 Simulation model and experiment conditions         2.3 Simulation results on material removal by multi abrasive grains    2.4 Experimental verification of simulation results       ReferencesChapter 3 Plastic deformation mechanism of single-crystal nickel alloy in micro-grinding       3.1 Verification of plastic deformation mechanism in micro-grinding materials             3.2 Microscale Debris in Micro - grinding of Single - crystal Nickel Alloy            ReferencePart II Grindability of single-crystal nickel alloys            Chapter 4 Grinding force evaluation    4.1 Grinding force in surface grinding  4.2 Grinding force in profile grinding     4.3 Grinding Force in Micro-grinding    ReferenceChapter 5 Grinding temperature evaluation     5.1 Grinding temperature in surface grinding    5.2 Grinding temperature in profile grinding      5.3 Grinding Temperature in Micro-grinding      ReferenceChapter 6 Grinding wheel wear evaluation        6.1 Grinding wheel wear in surface grinding       6.2 Grinding wheel wear in profile grinding         6.3 Grinding Wheel Wear in Micro-Grinding     Reference Part III Surface integrity by high-efficiency grinding        Chapter 7 Surface and subsurface microstructures in high-efficiency grinding               7.1 Surface microstructure and surface roughness in surface grinding               7.2 Subsurface microstructure in surface grinding        7.3 Surface microstructure and surface roughness in profile grinding  7.4 Subsurface microstructure in profile grinding           ReferenceChapter 8 Subsurface nanostructures in high-efficiency grinding          8.1 Subsurface nanostructures in profile grinding          8.2 Analysis on formation mechanism of nanostructures         8.3 Plastic Deformation and microstructure evolution of single-crystal nickel superalloy         ReferenceChapter 9 Microhardness and residual stresses in high-efficiency grinding     9.1 Microhardness in surface grinding 9.2 Microhardness in profile grinding    9.3 Residual stresses in profile grinding              ReferenceChapter 10 Fretting wear behavior of the machined surface in high-efficiency grinding              10.1 Friction coefficient, wear volume and wear rate during fretting    10.2 Surface and subsurface microstructure during fretting    10.3 Analysis on fretting wear evolution of the ground surfaceReferencePart IV Surface integrity in micro-grinding          Chapter 11 Surface roughness in micro-grinding           11.1 Theoretical model of surface roughness  11.2 Influence of grinding parameters11.3 Influence of material anisotropy of nickel-based single-crystal superalloy            11.4 Influence of different crystal orientations of nickel-based single-crystal superalloy          11.5 Influence of grinding methods      Reference        Chapter 12 Ground surface and subsurface damage in micro-grinding              12.1 Influence of grinding parameters12.2 Influence of working fluidReferenceChapter 13 Subsurface microstructure and recrystallization in micro-grinding               13.1 Subsurface microstructure in the micro-grinding process              13.2 Subsurface recrystallization in micro-grinding      ReferencePart V Simulation, optimization and control in grinding of single-crystal turbine blade root      Chapter 14 Temperature field in grinding of single-crystal turbine blade root  14.1 FE model for grinding temperature simulation     14.2 Thermal analysis for grinding temperature simulation      14.3 Experimental validation of grinding temperature 14.4 Temperature simulation results and analysis        ReferencesChapter 15 Residual stress field in grinding of single-crystal turbine blade root              15.1 Mechanical analysis for residual stress simulation             15.2 Experimental verification of residual stresses        15.3 Residual stress simulation results and analysis    15.4 Collaborative manufacturing of structure shape and surface integrity       Reference