Fundamentals of Aluminium Metallurgy

Dr Roger Lumley is Principal Research Scientist at CSIRO's Light Metals Flagship in Melbourne, Australia. He has internationally-recognised expertise in the design and processing of aluminium alloys. Dr Roger Lumley is the Technical Manager at AWBell in Dandenong South, Australia.. He is a physical metallurgist with over 20 years’ experience in materials engineering, manufacturing, R&D and project management. Roger has degrees in Materials Science & Engineering from the University of QLD, and is a registered (chartered) Mechanical Engineer. In addition to being a Fellow of the Australian Academy of Technological Sciences and Engineering, he is also a Fellow of the Institute of Engineers, Australia. He is a member of Materials Australia, the American Foundry Society, The Minerals, Metals and Materials Society as well as The Welding Institute (UK). He is internationally recognised in both research and industry for his work in materials engineering and his contributions to manufacturing industries

• Introduction to aluminium metallurgy. Part 1 Production and casting of aluminium and its alloys: Production of alumina; Production of primary aluminium; Production of secondary aluminium; Ingot casting and casthouse metallurgy of aluminium and its alloys; Casting of aluminium alloys; Quality issues in aluminium castings; Case studies in aluminium casting alloys; High pressure diecasting of aluminium and its alloys; Progress on the heat treatment of high pressure diecastings. Part 2 Metallurgical properties of aluminium and its alloys: Work hardening of aluminium alloys; Precipitation and solute clustering in aluminium: Advanced characterisation techniques; Solute partitioning to enhance mechanical properties of aged aluminium alloys; Vacancies in aluminium and solute-vacancy interactions in aluminium alloys; Modeling the kinetics of precipitation processes in aluminium alloys; Ultrafine grained aluminium alloys: Processes, structural features and properties; Design for fatigue crack growth resistance in aluminium alloys; Fracture resistance in aluminium; Corrosion and corrosion protection of aluminium. Part 3 Processing and applications of aluminium and its alloys: Joining of aluminium and its alloys; Aluminium powder metallurgy; Laser sintering and rapid prototyping of aluminium; Aluminium sheet fabrication and processing; Application of modern aluminium alloys to aircraft; Materials selection and substitution using aluminium alloys.