Design for Additive Manufacturing, Second Edition is a complete guide to design tools for the manufacturing requirements of AM and how they can enable the optimization of process and product parameters for the reduction of manufacturing costs and effort. Tools for polymeric, metallic, and ceramic AM technologies are presented and critically reviewed, along with their manufacturing attributes. Commercial applications of AM are also explained with case studies from a range of industries, demonstrating best practice in AM design.
This new edition has been updated to reflect various changes in fundamental AM technologies and new chapters have been added covering in-field additive manufacturing for service and repair, machine learning for AM certification, small format printing, large format printing, and ceramic printing.
Covers all commonly used tools for designing additive manufacturing (AM), as well as descriptions of important emerging technologies
Provides systematic methods for optimizing AM process selection for specific production requirements
Addresses design tools for metallic, polymeric, and ceramic AM technologies and includes commercially relevant case studies that showcase best-practice in AM design
Includes updated chapters and new chapters on In-Field Additive Manufacturing for Service and Repair; Machine Learning for Effective Certification; Small Format 3D Printing; Large Format 3D Printing; Ceramic Printing
Martin Leary is an Associate Professor at the School of Engineering, RMIT University, Australia. His research interests include engineering design, and system approaches and optimization. He is also the Medical Manufacturing Group Leader at RMIT, a member of the RMIT Centre for Additive Manufacturing (CAM), and co-editor of the International Conference on Sustainable Automotive Technologies.
1. Introduction to Additive Manufacturing2. AM production economics3. Digital design for Additive Manufacturing4. Topology optimization for Additive Manufacturing5. Generative design6. Material extrusion7. Material Jetting8. Vat polymerization9. Powder bed fusion10. Directed Energy deposition11. Binder jetting12. In-Field Additive Manufacturing for Service and Repair13. Machine Learning for Effective Additive Manufacturing Certification14. Small Format 3D Printing15. Large Format 3D Printing16. Ceramic 3D Printing
Bhaskar Dutta, Sudarsanam Babu, Bradley H. Jared, LLC) Dutta, Bhaskar (COO, DM3D Technology, USA) Babu, Sudarsanam (University of Tennessee, Knoxville, TN, Sandia National Laboratories) Jared, Bradley H. (Principal Member of the Technical Staff
Yi Zhang, Yeon-Gil Jung, Jing Zhang, Inc) Zhang, Yi (Ansys, Republic of Korea) Jung, Yeon-Gil (School of Materials Science and Engineering, Changwon National University, USA) Zhang, Jing (Department of Mechanical and Energy Engineering, Indiana University - Purdue University Indianapolis
Nandita Dasgupta, Vineeta Singh, Shivendu Ranjan, Taijshee Mishra, Bhartendu Nath Mishra, India) Dasgupta, Nandita (LV Prasad Eye Institute, Bhubaneswar, Lucknow) Singh, Vineeta (Department of Biotechnology, Institute of Engineering and Technology, Kharagpur) Ranjan, Shivendu (School of Nano Science and Technology (SNST), Indian Institute of Technology, Government of India) Mishra, Taijshee (Consultant, NITI Aayog, Lucknow) Mishra, Bhartendu Nath (Department of Biotechnology, Institute of Engineering and Technology
Rupinder Singh, India) Singh, Rupinder (Professor and Head, Department of Mechanical Engineering, National Institute of Technical Teacher Training and Research, Chandigarh
Dongdong Gu, China) Gu, Dongdong (Full Professor, College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), China; Director, Jiangsu Provincial Engineering Laboratory for Laser Additive Manufacturing of High-Performance Metallic Components
Mahdi Bodaghi, Ali Zolfagharian, UK) Bodaghi, Mahdi, BSc, MSc, PhD, PGCAP, FHEA, CEng, MIMechE (Senior Lecturer, Department of Engineering, School of Science and Technology, Nottingham Trent University, Australia.) Zolfagharian, Ali, BSc, MSc, PhD, ADPRF, GCHE (Senior Lecturer in the Faculty of Science, Engineering and Built Environment, School of Engineering at Deakin University
Igor Yadroitsev, Ina Yadroitsava, Anton Du Plessis, Eric MacDonald, South Africa) Yadroitsev, Igor (Research Chair, Department of Mechanical and Mechatronic Engineering, Central University of Technology, Bloemfontein, Free State, South Africa) Yadroitsava, Ina (Senior Researcher, Department of Mechanical and Mechatronic Engineering, Central University of Technology, Bloemfontein, Free State, South Africa) Du Plessis, Anton (Applications Scientist, Object Research Systems Inc, Montreal, Quebec, Canada; Associate Professor, Research Group 3D Innovation, Stellenbosch University, Stellenbosch, Western Cape, USA) MacDonald, Eric (Professor and Murchison Chair, W. M. Keck Center for 3D Innovation, University of Texas at El Paso, El Paso, Texas
Bastian E. Rapp, Frederik Kotz-Helmer, Germany) Rapp, Bastian E. (Head of Group, Institute of Microstructure Technology (IMT), Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany) Kotz-Helmer, Frederik (Laboratory of Process Technology, Department of Microsystems Engineering (IMTEK), University of Freiburg
Attallah,Moata, Moataz Attallah, Abdelmoez Hussein, UK Attallah, Moataz, Professor of Advanced Materials Processing and Director of Research and Knowledge Transfer, School of Metallurgy and Materials, University of Birmingham, UK Hussein, Abdelmoez, Research Fellow, School of Metallurgy and Materials, University of Birmingham
Velu,Rajkuma, Rajkumar Velu, Kalim Deshmukh, Inigo Flores Ituarte, Anand Kumar Subramaniyan, India) Velu, Rajkumar (Additive Manufacturing Research Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Jammu, J&K, Czech Republic) Deshmukh, Kalim (Senior Researcher, New Technologies - Research Centre, University of West Bohemia, Finland) Ituarte, Inigo Flores (Automation Technology and Mechanical Engineering, Faculty of Engineering and Natural Sciences, Tampere University, India) Subramaniyan, Anand Kumar (Indian Institute of Technology Jammu, J&K
Nandita Dasgupta, Vineeta Singh, Shivendu Ranjan, Taijshee Mishra, Bhartendu Nath Mishra, India) Dasgupta, Nandita (LV Prasad Eye Institute, Bhubaneswar, Lucknow) Singh, Vineeta (Department of Biotechnology, Institute of Engineering and Technology, Kharagpur) Ranjan, Shivendu (School of Nano Science and Technology (SNST), Indian Institute of Technology, Government of India) Mishra, Taijshee (Consultant, NITI Aayog, Lucknow) Mishra, Bhartendu Nath (Department of Biotechnology, Institute of Engineering and Technology
Xiaolong Wang, China) Wang, Xiaolong (Full Professor, Chinese Academy of Sciences' Lanzhou Institute of Chemical Physics (LICP), Chinese Academy of Sciences (CAS)
Igor Yadroitsev, Ina Yadroitsava, Anton Du Plessis, Eric MacDonald, South Africa) Yadroitsev, Igor (Research Chair, Department of Mechanical and Mechatronic Engineering, Central University of Technology, Bloemfontein, Free State, South Africa) Yadroitsava, Ina (Senior Researcher, Department of Mechanical and Mechatronic Engineering, Central University of Technology, Bloemfontein, Free State, South Africa) Du Plessis, Anton (Applications Scientist, Object Research Systems Inc, Montreal, Quebec, Canada; Associate Professor, Research Group 3D Innovation, Stellenbosch University, Stellenbosch, Western Cape, USA) MacDonald, Eric (Professor and Murchison Chair, W. M. Keck Center for 3D Innovation, University of Texas at El Paso, El Paso, Texas
Ravi Kant Mittal, Abid Haleem, Ajay Kumar, UAE.) Mittal, Ravi Kant, B.E. (Hons.) & M.E., Mechanical Engineering, and Ph.D. degrees from BITS Pilani, India (Retired Senior Professor, Birla Institute of Technology and Science, Pilani, India. Former Director of the offshore campus of BITS Pilani at Dubai, India) Haleem, Abid (Professor of Mechanical Engineering, Jamia Millia Islamia (A Central University by an Act of Parliament) in New Delhi, India) Kumar, Ajay (Professor (Research Track), Department of Mechanical Engineering, School of Core Engineering, Faculty of Science, Technology & Architecture, Manipal University Jaipur
Bastian E. Rapp, Frederik Kotz-Helmer, Germany) Rapp, Bastian E. (Head of Group, Institute of Microstructure Technology (IMT), Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany) Kotz-Helmer, Frederik (Laboratory of Process Technology, Department of Microsystems Engineering (IMTEK), University of Freiburg