Additive Manufacturing of Ceramics

Fundamentals, Techniques and Applications

Inbunden, Engelska, 2026

AvZhangwei Chen,Paolo Colombo

1 739 kr

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Produktinformation

Utgivningsdatum2026-07-08
Mått170 x 244 x undefined mm
FormatInbunden
SpråkEngelska
Antal sidor240
FörlagWiley-VCH Verlag GmbH
ISBN9783527355020

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Preface xiiiAbout the Editors xv1 Introduction 1Zhangwei Chen and Paolo Colombo1.1 Most Important Properties and Applications of Ceramics 21.1.1 Most Important Properties of Ceramics 21.1.2 Main Applications of Ceramics in Advanced Science and Technology 31.2 Typical Processing Routes and Manufacturing Techniques for Ceramics 71.2.1 Typical Processing Routes for the Fabrication of Ceramic Components 71.2.2 General Manufacturing Techniques for Ceramics 81.3 Challenges and the Need for Additive Manufacturing 91.4 Brief Introduction to Ceramic Additive Manufacturing Techniques 101.5 Summary of the book 141.6 Conclusions 18References 192 Vat Photopolymerization (VPP) 25Vincent Pateloup and Gweni Alonso Aruffo2.1 Introduction 252.2 Photopolymerization 3D Printing Processes for Ceramic Parts 262.2.1 Stereolithography Process 272.2.2 Digital Light Processing Process 272.2.3 Top-Down and Bottom-Up Approaches 282.2.4 Feedstock Formulations for VAT Photopolymerization Processes 302.2.5 Thermal Treatment 322.2.6 Summary of Both Processes 332.3 Process Modeling and Simulation 342.3.1 Context 342.3.2 Mechanical Modeling 352.3.3 Limits of Actual Modeling Approaches 372.4 Advantages and Limits of VAT Processes 372.5 AM Hybridization Opportunities 392.6 Next Generation Ceramic Printing: Two-Photon Photopolymerization and Volumetric Additive Manufacturing Methods 412.6.1 Two-Photon Polymerization 422.6.2 Volumetric Additive Manufacturing 432.7 Conclusion 45Acknowledgments 46References 463 Binder Jetting (BJT) and Material Jetting (MJT) 51Andrea Zocca, Jens Günster, Anna-Katharina Hofer, and Stefan Waldner3.1 Inkjet Printing 513.1.1 Continuous Inkjet Printing 523.1.2 Drop-on-Demand Inkjet Printing (DOD) 533.1.2.1 Piezoelectric DOD Inkjet Printing (PIJ) 543.1.2.2 Thermal DOD Inkjet Printing (TIJ) 573.1.2.3 Other Approaches of DOD Inkjet Printing 583.1.3 Theory of Ink Printability 593.2 Binder Jetting (BJT) 623.2.1 Definition of the Technology (ISO/ASTM) andWorking Principle 623.2.2 Historical Development and Applications 633.2.2.1 BJT of Gypsum Plaster Models 643.2.2.2 BJT of Sand Casting Molds and Cores 643.2.2.3 Large-Scale BJT (Concrete and Construction Materials) 653.2.2.4 BJT of Ceramics for Technical Applications 703.2.3 Feedstock Properties and Process Parameters 773.2.3.1 Powder Feedstock Properties 773.2.3.2 Layer Recoating 803.2.3.3 Process Parameters and Binder Saturation 823.3 Material Jetting 843.3.1 Definition and Classification of Material Jetting Technologies 843.3.2 Historical Development 863.3.2.1 Material Jetting of Ceramics 863.3.2.2 Nano-Particle Jetting (NPJ)TM 873.3.2.3 Multi-Material Jetting (MMJ) 873.3.2.4 Micro Particle JettingTMTM (MPJ) 883.3.3 Process Variations 883.3.4 Challenges in Material Jetting 903.3.4.1 Nozzle Failures 903.3.4.2 Droplet Ejection, Impingement, and Fusion 923.3.4.3 Leveling 933.3.4.4 Curing and Crack Formation 933.3.5 Applications 943.3.6 Potential of Material Jetting 963.4 Post-Processes 98References 1004 Material Extrusion (MEX) 109Frank Clemens and Esther García-Tuñón4.1 Introduction 1094.2 Direct InkWriting 1094.2.1 DIW Systems 1104.2.2 Feedstock Preparation: Additives and Processes 1114.2.3 Feedstock Characterization 1144.2.4 Printing Parameters 1214.3 Fused Filament Fabrication 1244.3.1 Printhead Systems 1244.3.2 Feedstock Preparation: Additives and Processes 1264.3.3 Feedstock Characterization 1284.3.4 Printing Parameters 1294.4 Heat Treatment and Post-Processing 1314.4.1 Post-Processing for DIW-Printed Ceramic Parts 1324.4.2 Post-Processing for FFF-Printed Ceramic Parts 1324.5 AM of Fiber-Reinforced Composites 1354.5.1 Fiber-Reinforced Composites by DIW Printing 1354.5.2 Fiber-Reinforced Composites by FFF Printing 1384.6 Summary 139Acknowledgments 140References 1405 Powder-Bed Fusion (PBF) 153Enrique Juste and Fabrice Petit5.1 Short Historical Background of PBF 1545.2 Terminology Focus 1555.3 Indirect – Powder-Bed-Selective Laser Processing (PBSLP) 1575.4 Direct – Powder-Bed-Selective Laser Processing (PBSLP) 1615.4.1 Electron Beam Melting (EBM) 1615.4.2 Powder-Bed-Selective Laser Processing (PBSLP) 1645.5 Process Parameters PBF 1715.5.1 Powder-Bed Features 1715.5.1.1 Powder Properties 1725.5.2 Hardware Parameters 1745.6 Heat Treatment and Post-Processing 1825.7 Conclusion 185References 1866 Directed Energy Deposition (DED) 195Amit Bandyopadhyay, Nathaniel W. Zuckschwerdt, and Susmita Bose6.1 Introduction 1956.2 Advantages and Limitations of DED 1976.3 Powder Characteristics 1996.4 DED Processing-Related Challenges 2006.5 Processing via DED 2016.6 Monolithic Ceramics 2016.7 Metal-Matrix Composites via DED 2036.8 Current Challenges and Future Directions 2066.9 Summary 207Acknowledgments 207References 2077 Hybrid AM of Ceramics and AM of Ceramic-Based Multi-Material Components 211Giorgia Franchin, Uwe Scheithauer, and Tassilo Moritz7.1 Hybrid Additive Manufacturing of Ceramics 2117.1.1 Concurrent Hybrid Processes 2127.1.1.1 UV-Assisted MEX 2127.1.1.2 Laser-Assisted MEX 2147.2 Sequential Hybrid Processes 2147.2.1 Additive/Additive 2147.2.1.1 BJ/MEX 2147.2.1.2 VP/MEX 2147.2.1.3 VP/2PP 2157.2.2 Additive/Subtractive 2157.2.2.1 MEX/Machining 2157.2.3 Conclusions for Hybrid Manufacturing 2177.3 Additive Manufacturing of Ceramic-Based Multi-Material Components 2177.3.1 Introduction Concerning AM of Multi-Material Ceramic Components 2177.3.2 Multi-Material AM Methods for Ceramics 2207.3.2.1 Process Category Vat Photopolymerization 2207.3.2.2 Process Category Material Extrusion 2217.3.2.3 Process Category Material Jetting 2267.4 Applications 2277.5 Conclusion and Outlook for AM of Ceramic Multi-Material Components 230References 2328 Design and Characterization of Additively Manufactured Ceramics 243Riccardo Balzarotti, Marco Pelanconi, Giovanni Bianchi, and Alberto Ortona8.1 Introduction 2438.2 Model Design – General Rules for Ceramic AM 2438.3 Topological Optimization and Numerical Simulation 2448.4 Characterization of the Feedstocks Prior to Printing 2458.4.1 Powder Based 2458.4.2 Liquid/Slurry Based 2508.4.3 Bulk Solid Based 2518.5 Characterization of the Parts Before and After Heat Processing 2528.5.1 Mechanical Properties 2528.5.2 Composition and Microstructure Characterization, from the Green to the Consolidated Part 2558.5.3 Surface Roughness 2568.5.4 Dimensional and Geometrical Stability 2568.5.5 Density and Porosity 2578.6 Summary 259References 2609 Industrial VPP Equipment for AM of Functional Ceramic Composites 269Martin Schwentenwein, Serkan Nohut, and Johannes Homa9.1 Introduction 2699.2 Materials and Rheology 2709.3 Processing 2709.4 Reproducibility 2719.5 Quality Management, Compliance, and Performance Metrics 2719.6 Economic and Regulatory Considerations 2739.7 Industrial Applications of Lithography-Based Ceramic AM 2739.7.1 Biomedical Engineering 2739.7.2 Energy and Aerospace Engineering 2749.7.3 Chemical and Process Engineering 2749.7.4 Electronics and Micro-Systems 2749.8 Market Considerations and Selection Guidance 2749.9 Multi-Material Additive Manufacturing 2759.10 Multi-Material AM of Ceramic Composites with LCM 2769.10.1 Lithography-Based Ceramic Manufacturing (LCM) 2769.10.2 LCM Multi-Material Printing 2779.11 Applications for LCM Multi-Material Printing 2799.11.1 Alumina/Zirconia-Toughened Alumina 2799.11.2 Porous/Dense Alumina 2829.12 Future Research 2869.13 Summary 288Acknowledgments 289References 28910 Applications and Impacts of AM of Ceramics 295Kareen Malsallez, Maxence Bourjol, Natalia Kostretsova, Marc Torrell, Albert Tarancón, Malte Hartmann, Johannes Noll, Georgia Astbury, Matthew Drane, and Elsa Antunes10.1 Aerospace and Defense Applications 29610.1.1 Aerospace Applications: Large-Scale, Lightweight, and Integrated Structures 29610.1.2 Space Communication: Ceramic Antennas and NewSpace Innovation 29710.1.3 Defense: High-Performance, Tailored Components 29710.2 Chemical Applications 29810.3 Electronic and Semiconductor Applications 29910.3.1 Downholders forWelding 29910.3.2 Semiconductor Industry: From Prototyping to Industrial-Scale Production 30110.4 Biomedical Applications 30110.4.1 Personalized Healthcare: The Expanding Role of Ceramic 3D Printing in Biomedicines 30110.4.2 Orthopedic and Dental Solutions 30210.4.3 Next-Generation Surgical Tools and Devices 30310.5 Detailed Case Studies of Ceramic AM Applications 30610.5.1 Solid Oxide Cells for High-Efficiency Hydrogen Production 30610.5.2 Ecological Restoration for Environmental Protection 31110.6 Cross-Domain Value and Systemic Impact of Ceramic Additive Manufacturing 31510.7 Conclusion 318References 31811 New Developments and Perspectives 321Fiona Spirrett and Soshu Kirihara11.1 Introduction 32111.2 Green/Smart Design and Manufacturing 32211.2.1 Sustainable Feedstocks and Material Circularity 32311.2.2 Environmental Impact of Ceramic Sintering 32511.2.3 Design for Sustainability – Computational Modeling 32611.2.4 Challenges and Barriers to Green Design and Manufacturing 32811.3 4D/5D Printing 32811.3.1 4D Ceramic Printing 32911.3.2 5D Ceramic Printing 33311.4 Potentials and Challenges 336References 338Index 341

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Fundamentals, Techniques and Applications

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