Handbook of Construction Management for Instrumentation and Controls

K. Srinivasan (retired) was a senior engineer and head of process control systems at Foxboro (Australia), prior to which he was group head of design, construction, commissioning and maintenance for chemical, explosive and fertilizer plant instrumentation at ICI (India). He has a degree in physics and a post-graduate diploma in instrumentation from the Madras Institute of Technology. T.V. Vasudevan has a B.Sc. in physics and a post-graduate diploma in instrumentation technology, from the Madras Institute of Technology. His professional experience was mainly in the design & detailed engineering of oil and gas, refinery and petrochemical projects, power plants, cement plants, pharmaceutical plants and sugar plants. S. Kannan has a B.Sc. in physics and a post-graduate diploma in instrument technology from Madras Institute of Technology. He has 40 years of experience in the execution of field instrument installation, pre-commissioning works and project management of various instrumentation projects in refineries, petrochemicals, power and sugar plants. D. Ramesh Kumar has a B. Tech in instrumentation engineering from Madras Institute of Technology. He is a lead instrumentation & control system engineer with Oman Oil Refineries and Petroleum Industries Company in Oman.

• About the Authors xviList of Figures xixList of Tables xxivList of Forms xxvPreface xxviiAbbreviations xxix1 Site Operations Manual – General 11.1 Introduction to the Handbook 11.2 Need for Handbook 21.3 Contract Types and Construction Management 21.4 Roadmap to Handbook 31.4.1 Oil and Gas Industry 31.4.2 Codes and Standards 31.4.3 Influence of Chemical Plant Nature on Construction 32 Construction Management – SITE Operations 72.1 SITE Management and Operations – Overview 72.2 Site Operations Manual 82.2.1 Site Construction Manager 82.2.2 Site Mobilisation 92.2.3 Site Organisation 92.2.3.1 Size 92.2.3.2 Organisation Structure and Manpower Resources 102.2.4 Engineering Administration 112.2.4.1 Engineering Standards On Site 122.2.4.2 Documents to be Available On Site 122.2.4.3 Material Management 122.2.4.4 Tools and Tackles On Site 122.2.4.5 Installation and Commissioning Schedule 122.2.4.6 Detailed Schedules for Installation and Shutdown 122.2.4.7 Clearance Certificates 122.2.4.8 Morning Meetings 132.2.4.9 QA Procedures 132.2.4.10 Safety Policy 142.2.4.11 Installation, Testing and Commissioning 142.2.5 Site Safety Practices and Rules 182.2.5.1 General Requirements 182.2.5.2 Administration 222.3 Site Administration and Cost Control 402.3.1 Plans and Schedules 402.3.2 Materials Management and Storage 402.3.2.1 Goods Receipt 402.3.2.2 Goods Issue 412.3.2.3 Spares 412.3.2.4 Software 422.3.2.5 Site Purchase 422.3.3 Staff Management 422.3.3.1 Site Organisation Structure 422.3.3.2 Site Working Hours 422.3.3.3 Charge Numbers For Site 432.3.3.4 Applying for Leave 432.3.3.5 Travel for Staff on Site 432.3.3.6 Discipline on Site 432.3.3.7 Performance Review for Staff On Site 432.3.3.8 Staff on Temporary Transfer to Site 432.3.4 Site Administration and Cost Control 432.3.4.1 Site Cost Monitoring 432.3.4.2 Site Cost Control 432.3.4.3 Revised Cost Estimates 442.3.4.4 Budget Updates 442.3.4.5 Corrective Action 442.3.4.6 Estimate at Completion (EAC) 442.3.4.7 Lessons Learned 442.3.5 Subcontractor Management 442.3.5.1 Subcontractor Check List 452.3.5.2 Obligations to the Subcontractor 452.3.5.3 Subcontractor Supervision 452.3.5.4 Quality in Work 452.3.5.5 Morning Meetings 452.3.5.6 Delays Caused by the Subcontractor 462.3.5.7 Breach of Contract by the Subcontractor 462.3.5.8 Subcontractor Safety 462.3.5.9 Claims by the Subcontractor 462.3.5.10 Progress Payment Claims 462.3.5.11 Delay Claims 462.3.5.12 Extension of Time Claims (EOT) 462.3.5.13 Dealing With the Client 472.3.6 Role of the Site Manager 472.3.7 Documents and Records On Site 472.3.7.1 Engineering Manuals 472.3.7.2 Engineering Drawings and Database 472.3.7.3 Registers / Files to be Maintained On Site 472.3.7.3.1 General 472.3.7.3.2 Contract Related 482.3.7.3.3 Subcontractor Related 482.3.8 Drawings / Documents / Manuals Issued to Subcontractor 482.3.8.1 System Related 482.3.8.2 Software on Site 482.3.8.3 Material Management Related 482.3.8.4 Safety Related 482.3.9 Overseas Construction Sites (Middle and Far East) 482.3.10 Communications and Reporting 492.3.10.1 Language Parlance 492.3.10.2 Types of Communication 492.3.10.3 Fortnightly Events Report 502.3.10.4 MPR and S-Curve 502.3.10.5 SIR and CWR 502.3.10.6 Safety Report 502.3.11 Project Completion and Closure 502.3.11.1 Check List for Project Closure 502.3.11.2 Formal Acceptance of Closure 502.3.12 PMC / Owner – Roles and Responsibilities 502.3.12.1 Data Sharing 502.3.12.2 Legal 512.4 Site Work Clearances and Permits 512.4.1 Introduction 512.4.2 Clearance Requirements 522.4.2.1 Clearance to Work Certificate 522.4.2.2 Types of Permits 522.4.2.3 Work Requiring a Clearance to Work 522.4.2.4 Requesting a Clearance to Work 522.4.2.5 Issuing a Clearance to Work 532.4.2.6 Changes to Scope of Work 532.4.2.7 Authorised Issuers 542.4.2.8 Documentation 542.5 Planning, Scheduling and Cost Control 542.5.1 General 542.5.2 Introduction to Planning 542.5.2.1 Wbs 542.5.2.2 CPD and CPM 572.5.2.3 Network Planning 582.5.3 Introduction to Scheduling (and Use of S-Curve) 612.5.4 Introduction to Reporting (Gantt Chart) 622.5.5 Introduction to Construction Cost Estimation 672.5.5.1 Overview 672.6 Technical Spec Tender and Template 722.6.1 Introduction 722.6.2 Scope of Works and Supply 732.6.2.1 Calibration Works 732.6.2.2 Supply and Installation Works 742.6.2.3 Cabling, Laying and Wiring Works 742.6.2.4 Piping and Tubing Hook-Up Works 742.6.2.5 Earthing Works 742.6.2.6 Loop Check Works 742.6.2.7 Documentation 752.6.2.8 Pre-Commissioning and Commissioning 752.6.2.9 Information From Tenderer 752.6.2.10 Mobilisation and SITE Management 752.6.2.11 Labour Laws and Law Requirements 762.6.2.12 Insurance 772.6.2.13 Contract Unassignable 772.6.2.14 Contractor’s Warranty 772.6.2.15 Contractor’s Guarantee 772.6.2.16 Inspection and Tests 782.6.2.17 Confidentiality 782.6.2.18 Contractor’s General Indemnity 782.6.2.19 Arbitration 782.6.2.20 Jurisdiction of Courts 782.6.2.21 Force Majeure 782.6.2.22 Annexure 1 to Section 2.6 782.6.2.23 Annexure 3 to Section 2.6 792.6.2.24 Annexure 4 Tender Schedule of Rates Format 793 Site Operations Manual – I&C 813.1 General 813.1.1 Engineering Handover 813.1.2 Site Structure for I&C Works Contract 853.1.3 Introduction to “Smart Instrumentation” Software 853.1.4 Preliminaries and Sequence of Works – I&C 873.2 Site Estimations and Preparations – I&C 903.2.1 Information Compilation 903.2.2 Man-Hour Estimate 923.2.3 Typical Engineering Cost Estimate Master Sheet 933.2.4 Documentation to be Available at Site 953.2.5 Tools, Tackles, Test Instruments / Equipment Miscellany 953.3 Field Installation 963.3.1 General 963.3.1.1 Overview 963.3.1.2 Equipment and Manpower Requirements 973.3.1.3 Instrument Mounting Locations 973.3.1.4 Accessibility 983.3.2 Field Installation – Instrument Accessories 1003.3.2.1 Instrument Stanchion Installation 1003.3.2.2 Instrument Sunshade Installation 1033.3.2.3 Instrument Tag Plate Installation 1063.3.2.4 Field Boxes and Panels Installation 1063.3.3 Instrumentation Cabling Installation 1093.3.3.1 Importance of Specification in Cable Laying 1093.3.3.2 Cable Glands Installation 1123.3.3.3 Cable Routing, Supporting and Fastening Installations 1123.3.3.3.1 General 1123.3.3.3.2 Cable Signal Segregation 1123.3.3.3.3 Cable Routing Methods 1143.3.3.3.4 Cabling From Field Junction Box to Control Room Marshalling Cabinets 1153.3.3.3.5 Aboveground Cable Supporting System 1153.3.3.3.6 Cable Tray-Ladder and Support Systems 1153.3.3.3.7 Conduit and Conduit Fittings and Supports Installation 1173.3.3.3.8 Cable Fastening 1193.3.3.3.9 Underground Cable Supporting System 1193.3.3.3.10 Computer False Floor 1193.3.3.3.11 Cables in Trenches and/or Ducts 1193.3.3.3.12 Duct Bank System Installation 1223.3.3.3.13 Cable Entry Sealing 1233.3.3.3.14 Cable Termination 1233.3.3.3.15 Noise and Signal Interference Reduction 1233.3.3.3.16 Cable Glands Installation 1243.3.3.3.17 Connections at Field Instruments 1243.3.3.3.18 Connections at Field Junction Boxes 1243.3.3.3.19 Termination 1253.3.3.3.20 Identification 1263.3.3.3.21 Cable Supporting – Installation Detail 1283.3.3.3.22 Cable Entry Sealing and Multi-Cable Transits (MCT) Installation 1303.3.3.3.23 Cable End-to-End Installation 1323.3.3.3.24 FF Cabling and Wiring – Special Note 1333.3.3.3.25 Fibre Optic Network Cabling – Special Note 1343.3.4 Field Instrumentation Earthing Installation 1363.3.4.1 Grounding and Earthing Plan 1363.3.4.2 Safety Ground Installation 1393.3.4.3 Instrument DC and Shield Ground 1403.3.4.4 Safety Ground Conductor Connections 1403.3.4.5 Ground Fault Detection 1403.3.5 Field Instrument-to-Process Installation 1423.3.5.1 Instrument Impulse Tubing Installation 1423.3.5.2 Pipe Manifolds and Direct Mounted Instruments – Installation 1453.3.6 Online Instruments Installation 1463.3.6.1 Pressure Gauges and Pressure Switches 1463.3.6.2 Pressure and Differential Pressure Transmitters 1473.3.7 In-Line Instruments Installation – Flow Meters 1503.3.7.1 General Guidelines for Flow Meters 1503.3.7.2 Orifice Plate and Flanges and Restriction Orifices 1533.3.7.3 Venturi Tubes 1543.3.7.4 Flow Nozzle 1543.3.7.5 Wedge Flow Meter 1543.3.7.6 Vortex Flow Meter 1563.3.7.7 Ultrasonic Flow Meter Head 1563.3.7.8 Coriolis Flow Meter 1573.3.7.9 Electromagnetic (EM) Flow Meters 1593.3.7.10 Variable Area Flow Meter (Rotameter) 1613.3.7.11 Turbine Flow Meter 1623.3.7.12 Positive Displacement or PD Flow Meter 1643.3.7.13 Averaging Pitot Tube 1653.3.8 In-Line instrumentation – Level Instruments on Vessels / Equipment 1673.3.8.1 Types 1673.3.8.2 General Guidelines For Installation 1683.3.8.2.1 Standpipes / Stilling Well Fabrication Basics 1683.3.8.2.2 Installation Guidelines 1693.3.8.3 Level Gauges 1693.3.8.3.1 Tubular / Reflex / Transparent Level Gauge / Indicators Installation 1693.3.8.3.2 Magnetic Level Gauge / Indicators Installation 1703.3.8.4 Guided Wave Radar (GWR) 1703.3.8.5 Non-Contact Radar Level Transmitter Installation 1723.3.8.6 Differential Pressure Level Instruments 1743.3.8.7 Displacer Level Instruments 1763.3.8.7.1 LVDT Type Displacer Level Instruments 1763.3.8.7.2 Torque Tube Type Displacer Level Instruments 1763.3.8.7.3 Installation Guidelines 1763.3.8.8 Float Type Liquid Level Switches 1773.3.8.8.1 Switch Mechanisms 1773.3.8.8.2 Installation Guidelines 1773.3.8.9 Magnetostrictive Level Transmitters 1783.3.8.10 Capacitance Probe 1793.3.8.11 Vibrating Fork Level Detector 1803.3.8.12 Rotating Paddle Level Detector 1823.3.8.13 Radiometric Level Detector 1823.3.8.14 Tank Gauging – Manual 1843.3.8.15 Automatic Tank Gauging (ATG) 1843.3.8.15.1 Float Gauge–Servo 1873.3.8.15.2 Hybrid Tank Gauging for Redundancy 1873.3.9 Inline instruments – Temperature Instruments on Lines / Vessels / Equipment 1873.3.9.1 General Guidelines for Temperature Measurements 1873.3.9.2 Thermowells 1883.3.9.3 Bi-Metal Thermometer 1893.3.10 Process Analysers Installation 1903.3.10.1 Introduction 1903.3.10.2 Analyser Fundamentals 1913.3.10.3 Analyser Installation Basics 2013.3.10.3.1 Introduction to Installation 2013.3.10.3.2 Analyser Enclosures Installation 2033.3.10.3.3 General Sampling System Installation 2053.3.10.4 Installation Guidelines 2083.3.10.4.1 pH Analyser 2083.3.10.4.2 Conductivity Analyser 2093.3.10.4.3 Composition Analysis – Chromatographs 2093.3.10.4.4 Oxygen Analyser 2103.3.10.4.5 Sulphur Analyser 2103.3.10.4.6 H2S Analyser 2113.3.10.4.7 H2S – Oxygen Analyser 2123.3.10.4.8 Oxygen Combustibles 2123.3.10.4.9 Distillation Analyser 2123.3.10.4.10 TOC Analyser 2133.3.10.4.11 Oil-in-Water Analyser 2133.3.10.4.12 Hydrogen-in-Gas Analyser 2143.3.10.4.13 In-Line Hydrogen Sensor 2143.3.10.4.14 Viscosity Analyser 2143.3.10.4.15 Densitometer – Liquid 2153.3.10.4.16 Densitometers – Gas and Wobbe Index 2163.3.10.4.17 Moisture and Dew Point Analyser 2163.3.10.4.18 Flash Point Analyser 2163.3.10.4.19 Freeze Point and Cloud Point Analyser 2173.3.10.4.20 RVP Analyser 2183.3.10.4.21 Cold Filter Plug Point (CFPP) 2183.3.10.4.22 Safety Gas Detectors 2183.3.10.4.23 Analyser – Flare Emissions – EPA 2203.3.10.4.24 Analyser – Others – EPA – Water 2213.3.10.4.25 Analyser – CEM Other Than Flare Monitoring 2213.3.10.4.26 Amadas 2253.3.11 CV, MOV and PSV 2263.3.11.1 Control Valves 2263.3.11.2 Motor Operated Valves 2293.3.11.3 Safety Valves 2313.3.12 Instrument Air Piping and Pneumatic Transmission – Installation 2333.3.13 Instrument Hydraulic Transmission Installation 2353.3.14 Instrumentation Painting Requirements 2373.4 Calibration 2373.4.1 Introduction 2373.4.1.1 Reference Accuracy vs. Bench Accuracy vs. Installed Accuracy 2373.4.1.2 Accuracy in Terms of %FS (Full Scale) or % of Reading 2383.4.2 Method or Procedure Statements 2383.4.2.1 Method Statement 2383.4.2.2 Guidelines 2393.4.2.3 Calibration of HART and SMART Instruments 2413.4.3 Calibration vs. Functional Test 2423.4.4 Typical Hook-Ups and Calibration Steps 2433.4.4.1 Typical Calibration Hook-Ups 2433.4.4.2 Typical Instrument Calibration Steps 2443.4.4.2.1 Pressure Instruments 2443.4.4.2.2 Level Instruments 2443.4.4.2.3 Temperature Instruments 2463.4.4.2.4 Flow Instruments 2463.4.4.2.5 Control Valves and Accessories 2473.4.4.2.6 Safety – Relief Valves 2503.4.4.2.7 Analysers – Calibration 2503.5 Electrical Works For I&C 2633.5.1 Scope of Works 2633.5.2 Electrical and I&C Interface Activities 2643.6 Control Room and Automation Works 2733.6.1 Introduction to Control Room and Building 2733.6.2 Introduction to System Architecture 2743.6.3 Control Room (CR) Installation Works 2763.6.3.1 Control Room I&C System – Installation Works 2763.6.3.2 System Cabinet / Consoles / Workstations / Panel Installation 2793.6.3.3 CR Conduit, Cable Tray / Ladder Installation 2813.6.3.4 Power Cable, Signal Cable, Fibre Optic Cable Installation 2813.6.3.5 Junction Box / FGS Panel Installation 2823.6.3.6 FGS and Other Instruments Installation 2823.6.4 Building Management and Access Control 2823.6.4.1 Control Room HVAC 2843.6.4.2 FGS for Control Room 2873.6.4.3 Access Control 2883.6.4.4 Rodent Control 2893.6.4.5 Corrosion Monitoring – Control / SIH Rooms 2893.6.4.6 Surge Protection Devices (SPD) 2903.6.4.7 CCTV System 2933.6.4.8 System Interfaces and Cyber Security – OT 2943.6.4.8.1 System Interface Management 2943.6.4.8.2 Cyber Security 2953.6.4.8.3 Sys Interface – Contractor’s Role 2953.6.4.8.4 MODBUS Inter System Links 2973.7 Special Packs 2983.7.1 Compressor I&C Packages 2983.7.2 HVAC Systems – I&C 2993.7.3 Satellite Instrument House (SIH) 3003.7.4 Wireless I&C Preparations 3023.7.5 Special Automation Packages 3023.7.5.1 Tank Gauging Systems (TGS) 3023.7.5.2 Tank Automation Systems (TAS) 3033.7.5.3 Product Terminal Systems 3043.7.5.4 Meter Prover Systems and Custody Transfers 3073.7.5.5 Chemical and Catalyst Loading Systems 3093.7.5.6 Variable Speed / Frequency Drive System 3103.7.6 Emergency Isolation and Depressuring System 3103.7.7 Special Third-Party Interfaces on Installations 3123.7.7.1 IBR (India) 3123.7.7.2 Nuclear Third-Party Inspections 3133.7.7.3 Fire and Gas Third-Party Interfaces 3143.8 QA/QC Plan – I&C 3143.8.1 Introduction 3143.8.2 Typical I&C QA/QC Plan 3143.8.3 Information and Construction Check List 3183.8.4 Loop Test 3183.8.4.1 Loop Folder 3183.8.4.2 Loop Test / Checks 3203.8.4.2.1 Basics of Loop Checks 3203.8.4.2.2 Loop Check Principles 3223.8.4.2.3 Loop Check Methods for 4–20 mA or HART Transmitters 3233.8.4.2.4 Detailed Loop Checks Procedure 3243.8.5 Site Acceptance Test (SAT) Works 3273.8.6 Site Integrated Test (SIT) Works 3353.8.7 Pre-Commissioning Check Lists 3353.8.7.1 Activity Log Register 3353.8.7.2 Change Management 3363.8.7.3 Pre-Commissioning Check List 3363.9 Commissioning Works 3383.9.1 Integrated Control System Commissioning 3383.9.2 Plant Commissioning Preparation and Steps 3383.9.3 Loop Tuning 3403.9.3.1 Loop Tuning Basics 3403.9.3.2 Loop Tuning – A Brief Introduction 3413.9.3.2.1 Trial and Error Method 3413.9.3.2.2 Open Loop Control Method 3413.9.3.2.3 Closed Loop Control Method 3423.9.4 Final Commissioned Plant Submissions 3423.9.4.1 Final Activities 3423.9.4.2 Dossier and Forms 3433.10 Sign-Offs and Handover 3463.10.1 Final Site Cleaning 3463.10.2 Punch List – Final for Handover 3463.10.2.1 Post Punch Check List for Commissioning 3463.10.3 HAZOP and PSSR 3473.10.4 Site Handover After I&C Works 3484 Bulk Construction Material Specifications 3494.1 Stanchions / Pipe Stands Specifications 3494.2 Instrument Sunshade Specifications 3514.3 Instrument Tag Plate Specifications 3514.4 Junction Boxes Specifications 3524.5 Cable Gland Specifications 3554.6 Local Control Panel 3554.7 Tubing and Tube Fitting Specifications 3574.8 Valve Manifold Specifications 3584.9 Instrument Cable Specifications 3594.10 Network Cable Specifications 3664.11 Instrument Concrete Duct Bank Specifications 3674.12 Instrument Trays / Ladder Specifications 3684.13 Conduit and Conduit Fitting Specifications 3694.13.1 Conduits 3694.13.2 Conduit Fittings 3704.14 Multi-Cable Transit Specifications 3704.15 Earthing / Grounding Material Specifications 3715 Engineering Information 3735.1 International Standards List 3735.1.1 Standards Specific to I&C Construction Phase 3735.1.2 Standards Specific to I&C Engineering Design 3755.1.3 Associated Standards Useful to I&C 3765.2 Useful Engineering Information 3765.2.1 Thermocouple Tables 3765.2.2 RTD Tables 3775.2.3 Flange and Gasket Standards 3775.2.3.1 Flanges 3775.2.3.2 Gaskets 3785.2.4 Corrosive Environment Class for Control Rooms 3795.2.5 Hazardous Area Classification 3805.2.6 Ingress Protection 3815.2.7 Safety Integrity Limit (SIL) 3815.2.8 Pressure Definitions 3825.2.9 Typical Piping Connection Size for Instruments 3825.2.10 Differential Pressure Level Measurement Suppression Elevation Calculation 3835.2.11 Selected Engineering Conversions 3845.2.12 Material Selection Table 3875.2.13 Commonly Used Elastomers in Gaskets and Seals in Refineries 3885.2.14 Control Valve Inherent Flow Characteristics 3885.2.15 Physical Constants of Fluids 3895.2.16 MODBUS – An Introduction 3895.2.16.1 Introduction 3895.2.16.2 How is the Data Stored in Standard MODBUS? 3895.2.16.3 What is the Server ID? 3905.2.16.4 What is a Function Code? 3905.2.16.5 Error Checking 3905.2.16.6 MODBUS Messages 3905.2.16.7 Typical Wiring for MODBUS Communications 3905.3 Typical Sample Drawings / Documents for Construction 3925.4 Software in I&C Construction Management 4005.4.1 Software Tools in Site Office Management 4005.4.2 Field Bus Testing and Training Lab 4005.4.3 Software Trends in Site Management 4005.4.4 Loss and Profitability in Construction Contracts 4006 Compendium of Forms 4036.1 General 4036.1.1 Site Office Personnel Forms Index 4036.1.1.1 Employee Weekly Time Sheet Form 4046.1.1.2 Employee Requisition Form 4056.1.1.3 Travel Request Form 4066.1.1.4 Position Specification Form 4076.1.1.5 Employee Leave Request Form 4086.1.1.6 Employee Expense Report Form – Sheets 1 and 2 4096.1.2 Site Office Technical Forms Index 4116.1.2.1 Customer Work Request Form – CWR 4126.1.2.2 Internal Work Request Form – IWR 4136.1.2.3 Information Request Form – IR 4146.1.2.4 CHANGE Request Form – CR 4156.1.2.5 Site Incident and Investigation Report Forms – SIR – Sheets 1 and 2 4166.1.2.6 Goods Despatch Register Form – GDR 4186.1.2.7 Goods Receipt Register Form – GRR 4196.1.2.8 Stores Transaction Register Form – STR 4206.1.2.9 SRR and SPIR Forms – Sheets 1 and 2 4216.1.2.10 Work Permit and Clearance Forms (WCP) 4256.2 Technical Forms – Typical 4366.2.1 Trade Skill Test Forms 4376.2.1.1 Instrument Fitter 4376.2.1.2 Instrument Fabricator 4386.2.1.3 Instrument Electrician 4396.2.1.4 Instrument Technician (Calibration) 4406.2.1.5 Instrument Supervisor 4416.2.1.6 Instrument Foreman 4426.2.2 Calibration Forms 4436.2.2.1 Controllers and Receivers – Local 4436.2.2.2 Control Valves – Actuators – Calibration and Inspection 4446.2.2.3 Field Instrument – General 4466.2.2.4 Field / Receiver Switch 4476.2.2.5 Analyser Installation and Calibration Check 4486.2.3 Field Installation Inspection Check Forms 4506.2.3.1 Impulse Line Check 4506.2.3.2 IA and Pneumatic – Piping System Check 4526.2.3.3 IA and Pneumatic – Manifold System Check 4546.2.3.4 Junction Box – Local Panel Check 4566.2.3.5 Cable Drum Check 4586.2.3.6 Cable Installation Check (Instrument and Fiber Optic Cables) 4596.2.3.7 Cable Trunking Check 4626.2.3.8 Field Cable Termination Check 4646.2.3.9 Fieldbus Segment and Extension Check 4656.2.3.10 Orifice Plate Check 4686.2.3.11 Inline Flow Instrument Check 4696.2.3.12 Online Flow Instrument Check 4716.2.3.13 Level Instrument Check 4726.2.3.14 Temperature Instrument Calibration and Check 4746.2.3.15 MOV Installation Check 4756.2.3.16 Safety Relief Valves Check 4766.2.3.17 Package Instrument Installation Check 4786.2.3.18 Analyser Shelter Installation Check 4806.2.4 Control Room Works 4806.2.4.1 Introduction 4806.2.4.2 Control Room Requirements 4816.2.4.3 Control Room Contracting Trends 4816.2.4.4 Control Room Installation and Construction Phases 4826.2.5 Loop Check Forms 4846.2.5.1 Analogue Input Loop 4846.2.5.2 Analogue Output – Control Valve Loop 4856.2.5.3 Digital (Binary) Input Loop 4876.2.5.4 Binary Output Loop 4886.2.5.5 Motor and VSDS Loop 4896.2.6 Pre-Commissioning Check Forms 4906.2.6.1 Closed Loop Precomm Check Form 4906.2.6.2 Open Loop Precomm Check Form 4916.2.6.3 BPCS Precomm Check Form 4926.2.6.4 Fire Detector Check Form 4946.2.6.5 Gas Detector Check Form 4956.2.7 Commissioning Check Forms 4966.2.7.1 Instrument Commissioning Check Sheet – DCS 4976.2.7.2 Alarm Action Commissioning Sheet 4986.2.7.3 Interlock (Logic) Action Commissioning Check Sheet 4996.2.7.4 Trip / Shutdown Action Commissioning Check Sheet 5006.2.7.5 DCS Sequence Commissioning Test 5016.2.7.6 Authorisation for Process Fluid Let In 502Index 505