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Solidification is one of the oldest processes for producing complex shapes for applications ranging from art to industry, and remains as one of the most important commercial processes for many materials. Since the 1980s, numerous fundamental developments in the understanding of solidification processes and microstructure formation have come from both analytical theories and the application of computational techniques using commonly available powerful computers. This book integrates these developments in a comprehensive volume that also presents and places them in the context of more classical theories. This second edition highlights the key concepts within each chapter to help guide the reader through the most important aspects of the topics. The figures are now in color, in order to improve the visualization of phenomena and concepts. Recent important developments in the field since the first edition was published have also been added.The three-part text is aimed at graduate and professional engineers. The first part, Fundamentals and Macroscale Phenomena, presents the thermodynamics of solutions and then builds on that subject to motivate and describe equilibrium phase diagrams. Transport phenomena are discussed next, focusing on the issues of most importance to liquid-solid phase transformations, then moving on to describing in detail both analytical and numerical approaches to solving such problems. The second part, Microstructure, employs these fundamental concepts for the treatment of nucleation, dendritic growth, microsegregation, eutectic and peritectic solidification, and microstructure competition. This part concludes with a chapter describing the coupling of macro- and microscopic phenomena in microstructure development. The third and final part describes various types of Defects that may occur, with emphasis on porosity, hot tearing and macrosegregation, presented using the modeling tools and microstructure descriptions developed earlier.
Produktinformation
Utgivningsdatum2017-05-17
Mått156 x 235 x 35 mm
Vikt1 497 g
FormatInbunden
SpråkEngelska
Antal sidor736
Upplaga2
FörlagPresses Polytechniques et Universitaires Romandes
Jonathan A. Dantzig is a Professor Emeritus at the University of Illinois, Department of Mechanical Science and Engineering.Michel Rappaz is a Professor Emeritus at the Ecole Polytechnique Fédérale de Lausanne (EPFL), Institute of Materials.
OverviewIntroductionSolidification processesReferencesPART 1 FUNDAMENTALS AND MACROSCALE PHENOMENA ThermodynamicsIntroductionThermodynamics of unary systemsBinary alloysDeparture from equilibriumExercisesReferencesPhase diagramsMotivationBinary systemsTernary systemsExercisesReferencesBalance EquationsIntroductionMass balanceMomentum balanceEnergy balanceSolute balance in multicomponent systemsScalingExercisesReferencesAnalytical solutions for solidificationIntroductionSolidification in a superheated meltSolidification in an undercooled meltThe effect of curvatureExercisesReferencesNumerical methods for solidificationIntroductionHeat conduction without phase changeHeat conduction with phase changeFluid flowOptimization and inverse methodsExercisesReferencesPART II MICROSTRUCTURE NucleationIntroductionHomogeneous nucleationHeterogeneous nucleationMechanisms for grain refinementExercisesReferencesDendritic growthIntroductionFree growthConstrained growthGrowth of a needle crystalConvection and dendritic growthPhase-field methodsExercisesReferencesEutectics, peritectics and microstructure selectionIntroductionEutecticsPeritecticsPhase selection and coupled zoneExercisesReferencesMicrosegregation and homogenizationIntroduction1-D microsegregation models for binary alloysHomogenization and solution treatmentMulticomponent alloysExercisesReferencesMacro- and microstructuresIntroductionEquiaxed grains growing in a uniform temperature fieldGrains nucleating and growing in a thermal gradientColumnar grainsColumnar-to-Equiaxed TransitionMicro-macroscopic modelsExercisesReferencesPART III DEFECTS PorosityIntroductionGoverning equationsInterdendritic fluid flow and pressure dropThermodynamics of gases in solutionNucleation and growth of poresBoundary conditionsApplication of the conceptsExercisesReferencesDeformation during solidification and hot tearingIntroductionThermomechanics of castingsDeformation of the mushy zoneHot tearingHot tearing criteria and modelsExercisesReferencesMacrosegregationIntroductionMacrosegregation during planar front solidificationComposition field and governing equationsMacrosegregation induced by solidification shrinkageMacrosegragation induced by fluid flowMacrosegregation induced by solid movementExercisesReferences