Fundamentals of Machine Component Design
Häftad, Engelska, 2024
Av Robert C. Juvinall, Kurt M. Marshek, Robert C. (University of Michigan) Juvinall, Kurt M. (University of Texas at Austin) Marshek, Robert C Juvinall, Kurt M Marshek
3 199 kr
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Fri frakt för medlemmar vid köp för minst 249 kr.Fundamentals of Machine Component Design presents a thorough introduction to the concepts and methods essential to mechanical engineering design, analysis, and application. In-depth coverage of major topics, including free body diagrams, force flow concepts, failure theories, and fatigue design, are coupled with specific applications to bearings, springs, brakes, clutches, fasteners, and more for a real-world functional body of knowledge. Critical thinking and problem-solving skills are strengthened through a graphical procedural framework, enabling the effective identification of problems and clear presentation of solutions.Solidly focused on practical applications of fundamental theory, this text helps students develop the ability to conceptualize designs, interpret test results, and facilitate improvement. Clear presentation reinforces central ideas with multiple case studies, in-class exercises, homework problems, computer software data sets, and access to supplemental internet resources, while appendices provide extensive reference material on processing methods, joinability, failure modes, and material properties to aid student comprehension and encourage self-study.
Produktinformation
- Utgivningsdatum2024-09-19
- Mått206 x 254 x 41 mm
- Vikt1 383 g
- SpråkEngelska
- Antal sidor800
- Upplaga7
- FörlagJohn Wiley & Sons Inc
- EAN9781119723608
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- SS Student solution available in interactive e-textPreface vAcknowledgments ixSymbols xixPart 1 Fundamentals 11 Mechanical Engineering Design in Broad Perspective 11.1 An Overview of the Subject 11.2 Safety Considerations 21.3 Ecological Considerations 71.4 Societal Considerations 81.5 Overall Design Considerations 101.6 Systems of Units 121.7 Methodology for Solving Machine Component Problems 141.8 Work and Energy 161.9 Power 181.10 Conservation of Energy 192 Load Analysis 242.1 Introduction 242.2 Equilibrium Equations and Free-Body Diagrams 242.3 Beam Loading 342.4 Locating Critical Sections—Force Flow Concept 372.5 Load Division Between Redundant Supports 392.6 Force Flow Concept Applied to Redundant Ductile Structures 413 Materials 453.1 Introduction 453.2 The Static Tensile Test—“Engineering” Stress–Strain Relationships 463.3 Implications of the “Engineering” Stress–Strain Curve 473.4 The Static Tensile Test—“True” Stress–Strain Relationships 503.5 Energy-Absorbing Capacity 513.6 Estimating Strength Properties from Penetration Hardness Tests 523.7 Use of “Handbook” Data for Material Strength Properties 553.8 Machinability 563.9 Cast Iron 563.10 Steel 573.11 Nonferrous Alloys 593.12 Plastics and Composites 613.13 Materials Selection Charts 663.14 Engineering Material Selection Process 684 Static Body Stresses 774.1 Introduction 774.2 Axial Loading 774.3 Direct Shear Loading 794.4 Torsional Loading 804.5 Pure Bending Loading, Straight Beams 824.6 Pure Bending Loading, Curved Beams 834.7 Transverse Shear Loading in Beams 884.8 Induced Stresses, Mohr Circle Representation 944.9 Combined Stresses—Mohr Circle Representation 964.10 Stress Equations Related to Mohr’s Circle 994.11 Three-Dimensional Stresses 1004.12 Stress Concentration Factors, Kt 1044.13 Importance of Stress Concentration 1074.14 Residual Stresses Caused by Yielding—Axial Loading 1094.15 Residual Stresses Caused by Yielding—Bending and Torsional Loading 1134.16 Thermal Stresses 1154.17 Importance of Residual Stresses 1175 Elastic Strain, Deflection, and Stability 1195.1 Introduction 1195.2 Strain Definition, Measurement, and Mohr Circle Representation 1205.3 Analysis of Strain—Equiangular Rosettes 1225.4 Analysis of Strain—Rectangular Rosettes 1245.5 Elastic Stress–Strain Relationships and Three-Dimensional Mohr Circles 1265.6 Deflection and Spring Rate—Simple Cases 1285.7 Beam Deflection 1305.8 Determining Elastic Deflections by Castigliano’s Method 1335.9 Redundant Reactions by Castigliano’s Method 1445.10 Euler Column Buckling—Elastic Instability 1485.11 Equivalent Column Length for Various End Conditions 1505.12 Column Design Equations—J. B. Johnson Parabola 1515.13 Eccentric Column Loading—the Secant Formula 1555.14 Equivalent Column Stresses 1565.15 Other Types of Buckling 1575.16 Finite Element Analysis 1586 Failure Theories, Safety Factors, and Reliability 1616.1 Introduction 1616.2 Types of Failure 1636.3 Fracture Mechanics—Basic Concepts 1646.4 Fracture Mechanics—Applications 1656.5 The “Theory” of Static Failure Theories 1746.6 Maximum-Normal-Stress Theory 1766.7 Maximum-Shear-Stress Theory 1766.8 Maximum-Distortion-Energy Theory (Maximum-Octahedral-Shear-Stress Theory) 1776.9 Mohr Theory and Modified Mohr Theory 1796.10 Selection and Use of Failure Theories 1806.11 Safety Factors—Concept and Definition 1826.12 Safety Factors—Selection of a Numerical Value 1846.13 Reliability 1866.14 Normal Distributions 1876.15 Interference Theory of Reliability Prediction 1887 Impact 1927.1 Introduction 1927.2 Stress and Deflection Caused by Linear and Bending Impact 1947.3 Stress and Deflection Caused by Torsional Impact 2017.4 Effect of Stress Raisers on Impact Strength 2048 Fatigue 2108.1 Introduction 2108.2 Basic Concepts 2108.3 Standard Fatigue Strengths (S’n) for Rotating Bending 2128.4 Fatigue Strengths for Reversed Bending and Reversed Axial Loading 2178.5 Fatigue Strength for Reversed Torsional Loading 2188.6 Fatigue Strength for Reversed Biaxial Loading 2198.7 Influence of Surface and Size on Fatigue Strength 2208.8 Summary of Estimated Fatigue Strengths for Completely Reversed Loading 2228.9 Effect of Mean Stress on Fatigue Strength 2228.10 Effect of Stress Concentration with Completely Reversed Fatigue Loading 2318.11 Effect of Stress Concentration with Mean Plus Alternating Loads 2338.12 Fatigue Life Prediction with Randomly Varying Loads 2408.13 Effect of Surface Treatments on the Fatigue Strength of a Part 2438.14 Mechanical Surface Treatments—Shot Peening and Others 2458.15 Thermal and Chemical Surface-Hardening Treatments (Induction Hardening, Carburizing, and Others) 2468.16 Fatigue Crack Growth 2468.17 General Approach for Fatigue Design 2509 Surface Damage 2559.1 Introduction 2559.2 Corrosion: Fundamentals 2559.3 Corrosion: Electrode and Electrolyte Heterogeneity 2589.4 Design for Corrosion Control 2599.5 Corrosion Plus Static Stress 2629.6 Corrosion Plus Cyclic Stress 2649.7 Cavitation Damage 2649.8 Types of Wear 2659.9 Adhesive Wear 2659.10 Abrasive Wear 2679.11 Fretting 2689.12 Analytical Approach to Wear 2699.13 Curved-Surface Contact Stresses 2729.14 Surface Fatigue Failures 2789.15 Closure 279Part 2 Applications 28210 Threaded Fasteners and Power Screws 28210.1 Introduction 28210.2 Thread Forms, Terminology, and Standards 28210.3 Power Screws 28610.4 Static Screw Stresses 29510.5 Threaded Fastener Types 29910.6 Fastener Materials and Methods of Manufacture 30110.7 Bolt Tightening and Initial Tension 30110.8 Thread Loosening and Thread Locking 30510.9 Bolt Tension with External Joint-Separating Force 30810.10 Bolt (or Screw) Selection for Static Loading 31210.11 Bolt (or Screw) Selection for Fatigue Loading: Fundamentals 31810.12 Bolt Selection for Fatigue Loading: Using Special Test Data 32410.13 Increasing Bolted-Joint Fatigue Strength 32711 Rivets, Welding, and Bonding 32911.1 Introduction 32911.2 Rivets 32911.3 Welding Processes 33011.4 Welded Joints Subjected to Static Axial and Direct Shear Loading 33411.5 Welded Joints Subjected to Static Torsional and Bending Loading 33711.6 Fatigue Considerations in Welded Joints 34211.7 Brazing and Soldering 34411.8 Adhesives 34412 Springs 34712.1 Introduction 34712.2 Torsion Bar Springs 34712.3 Coil Spring Stress and Deflection Equations 34812.4 Stress and Strength Analysis for Helical Compression Springs—Static Loading 35312.5 End Designs of Helical Compression Springs 35512.6 Buckling Analysis of Helical Compression Springs 35612.7 Design Procedure for Helical Compression Springs—Static Loading 35712.8 Design of Helical Compression Springs for Fatigue Loading 36012.9 Helical Extension Springs 36812.10 Beam Springs (Including Leaf Springs) 36912.11 Torsion Springs 37412.12 Miscellaneous Springs 37613 Lubrication and Sliding Bearings 37913.1 Types of Lubricants 37913.2 Types of Sliding Bearings 37913.3 Types of Lubrication 38013.4 Basic Concepts of Hydrodynamic Lubrication 38113.5 Viscosity 38313.6 Temperature and Pressure Effects on Viscosity 38713.7 Petroff’s Equation for Bearing Friction 38813.8 Hydrodynamic Lubrication Theory 39013.9 Design Charts for Hydrodynamic Bearings 39313.10 Lubricant Supply 39913.11 Heat Dissipation and Equilibrium Oil Film Temperature 40113.12 Bearing Materials 40213.13 Hydrodynamic Bearing Design 40413.14 Boundary and Mixed-Film Lubrication 40913.15 Thrust Bearings 41113.16 Elastohydrodynamic Lubrication 41214 Rolling-Element Bearings 41314.1 Comparison of Alternative Means for Supporting Rotating Shafts 41314.2 History of Rolling-Element Bearings 41514.3 Rolling-Element Bearing Types 41514.4 Design of Rolling-Element Bearings 42114.5 Fitting of Rolling-Element Bearings 42414.6 “Catalog Information” for Rolling-Element Bearings 42514.7 Bearing Selection 42914.8 Mounting Bearings to Provide Properly for Thrust Load 43615 Spur Gears 43815.1 Introduction and History 43815.2 Geometry and Nomenclature 43915.3 Interference and Contact Ratio 44715.4 Gear Force Analysis 45015.5 Gear-Tooth Strength 45315.6 Basic Analysis of Gear-Tooth-Bending Stress (Lewis Equation) 45415.7 Refined Analysis of Gear-Tooth-Bending Strength: Basic Concepts 45615.8 Refined Analysis of Gear-Tooth-Bending Strength: Recommended Procedure 45815.9 Gear-Tooth Surface Durability—Basic Concepts 46415.10 Gear-Tooth Surface Fatigue Analysis—Recommended Procedure 46715.11 Spur Gear Design Procedures 47115.12 Gear Materials 47515.13 Gear Trains 47616 Helical, Bevel, and Worm Gears 48116.1 Introduction 48116.2 Helical-Gear Geometry and Nomenclature 48216.3 Helical-Gear Force Analysis 48616.4 Helical Gear-Tooth-Bending and Surface Fatigue Strengths 48916.5 Crossed Helical Gears 49016.6 Bevel Gear Geometry and Nomenclature 49116.7 Bevel Gear Force Analysis 49316.8 Bevel Gear-Tooth-Bending and Surface Fatigue Strengths 49416.9 Bevel Gear Trains; Differential Gears 49716.10 Worm Gear Geometry and Nomenclature 49816.11 Worm Gear Force and Efficiency Analysis 50016.12 Worm-Gear-Bending and Surface Fatigue Strengths 50516.13 Worm Gear Thermal Capacity 50717 Shafts and Associated Parts 51117.1 Introduction 51117.2 Provision for Shaft Bearings 51117.3 Mounting Parts onto Rotating Shafts 51217.4 Rotating-Shaft Dynamics 51517.5 Overall Shaft Design 51917.6 Keys, Pins, and Splines 52317.7 Couplings and Universal Joints 52618 Clutches and Brakes 53018.1 Introduction 53018.2 Disk Clutches 53018.3 Disk Brakes 53518.4 Energy Absorption and Cooling 53618.5 Cone Clutches and Brakes 53718.6 Short-Shoe Drum Brakes 53918.7 External Long-Shoe Drum Brakes 54218.8 Internal Long-Shoe Drum Brakes 54818.9 Band Brakes 55018.10 Materials 55319 Belts, Chains, and Other Components 55519.1 Introduction 55519.2 Flat Belts 55519.3 V-Belts 55719.4 Toothed Belts 56119.5 Roller Chains 56119.6 Inverted-Tooth Chains 56319.7 History of Hydrodynamic Drives 56519.8 Fluid Couplings 56519.9 Hydrodynamic Torque Converters 56820 Micro/Nanoscale Machine Elements 57220.1 Introduction 57220.2 Micro/Nanoscale Actuators 57320.3 Micro/Nanoscale Bearings 57920.4 Micro/Nanoscale Sensors 58320.5 Conclusions 59521 Machine Component Interrelationships—A Case Study 59721.1 Introduction 59721.2 Description of Original Hydra-Matic Transmission 59721.3 Free-Body Diagram Determination of Gear Ratios and Component Loads 60021.4 Gear Design Considerations 60321.5 Brake and Clutch Design Considerations 60521.6 Miscellaneous Design Considerations 60622 Design and Fabrication of the Mechanical Systems for a Remote Control Car—A Design Project Case Study 60922.1 Case Study Summary 60922.2 Project Components 61022.3 Project Organization 61222.4 System Design Considerations 61322.5 RC Car Race 617Problems P-1A Units A-1A-1a Conversion Factors for British Gravitational, English, and SI Units A-1A-1b Conversion Factor Equalities Listed by Physical Quantity A-2A-2a Standard SI Prefixes A-4A-2b SI Units and Symbols A-5A-3 Suggested SI Prefixes for Stress Calculations A-6A-4 Suggested SI Prefixes for Linear-Deflection Calculations A-6A-5 Suggested SI Prefixes for Angular-Deflection Calculations A-6B Properties of Sections and Solids A-7B-1a Properties of Sections A-7B-1b Dimensions and Properties of Steel Pipe and Tubing Sections A-8B-2 Mass and Mass Moments of Inertia of Homogeneous Solids A-10C Material Properties and Uses A-11C-1 Physical Properties of Common Metals A-11C-2 Tensile Properties of Some Metals A-12C-3a Typical Mechanical Properties and Uses of Gray Cast Iron A-13C-3b Mechanical Properties and Typical Uses of Malleable Cast Iron A-14C-3c Average Mechanical Properties and Typical Uses of Ductile (Nodular) Iron A-15C-4a Mechanical Properties of Selected Carbon and Alloy Steels A-16C-4b Typical Uses of Plain Carbon Steels A-18C-5a Properties of Some Water-Quenched and Tempered Steels A-19C-5b Properties of Some Oil-Quenched and Tempered Carbon Steels A-20C-5c Properties of Some Oil-Quenched and Tempered Alloy Steels A-21C-6 Effect of Mass on Strength Properties of Steel A-22C-7 Mechanical Properties of Some Carburizing Steels A-23C-8 Mechanical Properties of Some Wrought Stainless Steels (Approximate Median Expectations) A-24C-9 Mechanical Properties of Some Iron-Based Superalloys A-25C-10 Mechanical Properties, Characteristics, and Typical Uses of Some Wrought Aluminum Alloys A-26C-11 Tensile Properties, Characteristics, and Typical Uses of Some Cast-Aluminum Alloys A-27C-12 Temper Designations for Aluminum and Magnesium Alloys A-28C-13 Mechanical Properties of Some Copper Alloys A-29C-14 Mechanical Properties of Some Magnesium Alloys A-30C-15 Mechanical Properties of Some Nickel Alloys A-31C-16 Mechanical Properties of Some Wrought-Titanium Alloys A-32C-17 Mechanical Properties of Some Zinc Casting Alloys A-33C-18a Representative Mechanical Properties of Some Common Plastics A-34C-18b Properties of Some Common Glass-Reinforced and Unreinforced Thermoplastic Resins A-35C-18c Typical Applications of Common Plastics A-36C-19 Material Names and Applications A-37C-20 Designer’s Subset of Engineering Materials A-40C-21 Processing Methods Used Most Frequently with Different Materials A-41C-22 Joinability of Materials A-42C-23 Materials for Machine Components A-43C-24 Relations Between Failure Modes and Material Properties A-45D Shear, Moment, and Deflection Equations for Beams A-46D-1 Cantilever Beams A-46D-2 Simply Supported Beams A-47D-3 Beams with Fixed Ends A-49E Fits and Tolerances A-50E-1 Fits and Tolerances for Holes and Shafts A-50E-2 Standard Tolerances for Cylindrical Parts A-51E-3 Tolerance Grades Produced from Machining Processes A-52F MIL-HDBK-5J, Department of Defense Handbook: Metallic Materials and Elements for Aerospace Vehicle Structures A-53F.1 Introduction A-53F.2 Overview of Data in MIL-HDBK-5J A-53F.3 Advanced Formulas and Concepts Used in MIL-HDBK-5J A-54F.4 Mechanical and Physical Properties of 2024 Aluminum Alloy A-58F.5 Fracture Toughness and Other Miscellaneous Properties A-64F.6 Conclusion A-66G Force Equilibrium: A Vectorial Approach A-68G.1 Vectors: A Review A-68G.2 Force and Moments Equilibrium A-69H Normal Distributions A-71H.1 Standard Normal Distribution Table A-71H.2 Converting to Standard Normal Distribution A-73H.3 Linear Combination of Normal Distributions A-73I S–N Formula A-74I.1 S–N Formula A-74I.2 Illustrative Example A-75J Gear Terminology and Contact-Ratio Analysis A-76J.1 Nominal Spur-Gear Quantities A-76J.2 Actual Quantities A-78J.3 Illustrative Example A-79Index I-1